Thursday 30 July 2009

Relay



A relay is an electrically operated switch. Current flowing through the coil of the relay creates a magnetic field which attracts a lever and changes the switch contacts. The coil current can be on or off so relays have two switch positions and they are double throw (changeover) switches.


Relays allow one circuit to switch a second circuit which can be completely separate from the first. For example a low voltage battery circuit can use a relay to switch a 230V AC mains circuit. There is no electrical connection inside the relay between the two circuits, the link is magnetic and mechanical


The coil of a relay passes a relatively large current, typically 30mA for a 12V relay, but it can be as much as 100mA for relays designed to operate from lower voltages. Most ICs (chips) cannot provide this current and a transistor is usually used to amplify the small IC current to the larger value required for the relay coil. The maximum output current for the popular 555 timer IC is 200mA so these devices can supply relay coils directly without amplification.


Relays are usuallly SPDT or DPDT but they can have many more sets of switch contacts, for example relays with 4 sets of changeover contacts are readily available.


Most relays are designed for PCB mounting but you can solder wires directly to the pins providing you take care to avoid melting the plastic case of the relay.


Protection diodes for relays
Transistors and ICs must be protected from the brief high voltage produced when a relay coil is switched off. The diagram shows how a signal diode (eg 1N4148) is connected 'backwards' across the relay coil to provide this protection.
Current flowing through a relay coil creates a magnetic field which collapses suddenly when the current is switched off. The sudden collapse of the magnetic field induces a brief high voltage across the relay coil which is very likely to damage transistors and ICs. The protection diode allows the induced voltage to drive a brief current through the coil (and diode) so the magnetic field dies away quickly rather than instantly. This prevents the induced voltage becoming high enough to cause damage to transistors and ICs.


Reed relays
Reed relays consist of a coil surrounding a reed switch. Reed switches are normally operated with a magnet, but in a reed relay current flows through the coil to create a magnetic field and close the reed switch.
Reed relays generally have higher coil resistances than standard relays (1000 for example) and a wide range of supply voltages (9-20V for example). They are capable of switching much more rapidly than standard relays, up to several hundred times per second; but they can only switch low currents (500mA maximum for example).


Relays and transistors compared
Like relays, can be used as an electrically operated switch. For switching small DC currents (<> 5A). In these cases a relay will be needed, but note that a low power transistor may still be needed to switch the current for the relay's coil! The main advantages and disadvantages of relays are listed below:


Advantages of relays:
Relays can switch AC and DC, transistors can only switch DC.
Relays can switch high voltages, transistors cannot.
Relays are a better choice for switching large currents (> 5A).
Relays can switch many contacts at once.


Disadvantages of relays:
Relays are bulkier than transistors for switching small currents.
Relays cannot switch rapidly (except reed relays), transistors can switch many times per second.
Relays use more power due to the current flowing through their coil.
Relays require more current than many ICs can provide, so a low power transistor may be needed to switch the current for the relay's coil.



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